About Broken Bag Detector
Description :-
- A Dust particulate monitor is a device that is mounted in the discharge stack of a dust collector and continuously monitors the amount of particulate discharge. The particulate monitor uses a technology known as Triboelectric or Triboelectricity.
- When two different materials come in contact, it is likely that one will leave with more electrons than it started with and the other will leave with less, this is called Triboelectric Effect. The interaction between the probe and particles produces a charge transfer within the probe. The charge is then converted to an output signal.
- The advanced electronics of the Monitor detect this signal and present it to the operator via a modulating Graphical display.
Emissions (Dust Monitoring/Maintenance)
Turboelectric particulate matter measurement technology is proven to be the most reliable and cost effective, and sometime the only practical technology for particle flow monitoring.
Dust Monitor Model ATS-402P suite of turboelectric products is used by heavy industry to:
- Create early-warning leak detection systems and avert major disasters in operations that use dust collector filter bags
- Monitor, record, and track particle emissions for regulatory compliance
- Optimize the dust collector maintenance schedule and production process
Process
Applied monitoring equipment improves process efficiency for higher financial return
Provides reliable Flow or No Flow indications for many process applications such as:
- Powder injection
- Pneumatic conveying
- Screw conveyor flow, etc.
| Range | : | | 0-1000 Mg/M3 |
| Sensor | : | | Base Systems Style Integral Remote |
| Remote Sensor Enclosure: | : | | Cost Aluminium, Electrostatically powder coating |
| Probe Material: | : | | 316 Stainless Steel (Slandered) other materials available |
| Insulator material: | : | | Extended High Performance (PFA) Temperature up to 250 C Ceramic (High temperature up to 550 Deg C ) |
| Electronics | : | | 18 32 V DC () at the unit 230V AC (Controller) |
| Output: | : | | 4-20mA & SPDT Relay |
| Probe Insertion length: | : | | 3 to 36 ( 7.6 Cm to 91.4 Cm) |
| Installation | : | | Weld the supplied fitting into the pipe or Duct and insert Sensor |
| Sensor Mounting | : | | Flanged Male NPT Quick release |
| Range | 0-1000 Mg/M3 |
| Sensor | Base Systems Style Integral Remote |
| Remote Sensor Enclosure: | Cost Aluminium, Electrostatically powder coating |
| Probe Material: | 316 Stainless Steel (Slandered) other materials available |
| Insulator material: | Extended High Performance (PFA) Temperature up to 250 C Ceramic (High temperature up to 550 Deg C ) |
| Electronics | 18 - 32 V DC () at the unit 230V AC (Controller) |
| Output: | 4-20mA & SPDT Relay |
| Probe Insertion length: | 3 to 36 ( 7.6 Cm to 91.4 Cm) |
| Installation | Weld the supplied fitting into the pipe or Duct and insert Sensor |
| Sensor Mounting | Flanged Male NPT Quick release |
Reliable Filter MonitoringThe Broken Bag Detector ensures early detection of filter bag failures in dust collection systems. By continuously monitoring air quality and particle presence, it safeguards both industrial equipment and workplace environment. With high accuracy and stability, this device helps companies avoid costly downtime and maintain clean operations.
Precision Accuracy and Robust PerformanceBuilt with an accuracy of 2%, the detector consistently delivers reliable results even in varying humidity conditions (below 85% RH). Operating seamlessly at 15C, its ideal for a range of industrial applications, helping businesses adhere to strict safety and environmental regulations.
FAQs of Broken Bag Detector:
Q: How does the Broken Bag Detector function in industrial settings?
A: The Broken Bag Detector continuously monitors the air within dust collection systems. When a filter bag fails, it detects an increase in particle emissions and instantly triggers an alert, allowing operators to take immediate corrective action.
Q: What is the benefit of using this detector in factories or plants?
A: Using this device minimizes dust leakage, preventing damage to equipment and maintaining cleaner air within the facility. It also supports compliance with environmental safety standards, reducing the risk of fines and production stoppages.
Q: When should the Broken Bag Detector be installed in a dust collection system?
A: It is best to install the detector during the initial setup of your filtration system or during regular maintenance to ensure continuous and reliable monitoring.
Q: Where can this detector be used effectively?
A: This product is suitable for a variety of industrial environments, such as manufacturing, cement, pharmaceuticals, and food processing plantsanywhere filtration systems are critical to operations.
Q: What process does the detector use to notify users of a bag failure?
A: Upon detecting an abnormal level of particles in the airflow (indicating possible filter breach), the detector sends an electrical signal or alarm to notify staff immediately, enabling prompt action.
Q: How is the device powered and what are its environmental limits?
A: The detector is powered by electricity and is designed to deliver reliable performance at a temperature of 15C and in environments where humidity remains below 85% RH.